01 Design

Optical Design Services for High-Precision Imaging and Laser Systems

Custom-engineered optical solutions for industrial, medical, and research applications.

Optomechanical lens assembly designed by Photonics Precision Engineering
3D model of a lens system with ray trace, designed by Photonics Precision Engineering
Photonics Precision Engineering

Introduction to Optical Design

At Photonics Precision Engineering, we specialize in developing advanced optical systems that help customers bring high-performance products to market. Whether you're designing a medical imaging device, industrial laser tool, or semiconductor equipment, our design process ensures precision, manufacturability, and cost-efficiency.

Our focus

What is Optical Design?

Optical design is the science and engineering of shaping light. It involves developing systems – made up of lenses, mirrors, filters, and coatings – that manipulate light to achieve specific performance objectives. These systems are foundational in imaging, illumination, and industrial processes.

Broadband VIS high-NA immersion microscope objective

What is an Optical System?

An optical system is a combination of optical components that control light to serve a defined purpose. Key examples include:

Camera Lenses: Used in consumer electronics to capture sharp, high-resolution images.

Microscope Objectives: Essential in bio photonics and medical diagnostics for sub-micron accuracy.

Laser Material Processing Optics: Focus and shape laser beams for cutting, welding, and additive manufacturing.

Lithography Optics: Enable high-resolution patterning for microchip and semiconductor production.

Every optical system is engineered to meet the exact demands of its application.

Start your project with PPE now!

In this 30–45-minute call, we take a closer look at your project to figure out if and how we can support you.

The scoping call is 100% free

How we work at PPE

Our Optical Design Process

01

Concept Phase

Derive application requirements & specifications

Derive optical design concept

Rough tolerance, performance and cost assessment

Typical deliverables:

Optical design concept (*.zmx)

Feasibility report

02

Finalization Phase

Optimization and finalization of the optical design

Tolerancing for manufacturing readiness (Monte-Carlo)

Generation of a manufacturing-ready optical datasheet

Typical deliverables:

Optical datasheet

Alignment and assembly plan

Supplier-ready documentation

The Optical Datasheet: Your Manufacturing Blueprint

Once the design is finalized, we generate a detailed Optical Datasheet – the critical document your suppliers need to fabricate your optical system.

It includes:

Optical parameters (NA, Working wavelength, Magnification etc.)

Geometry (Radius, Thickness, Airspaces etc.)

Tolerances (Surface deviation, Tilt, Decentration etc.)

This ensures a smooth transition from design to production.

Example of an optical datasheet with optical parameters, geometry and tolerances
Telecentric UV F-Theta lens

Why Professional Optical Design Matters

A well-designed optical system can dramatically...

Improve performance

Reduce manufacturing costs

We combine:

Deep expertise in optical design using Ansys OpticStudio (formerly Zemax), Code V & Quadoa

Long-term industrial experience in tolerancing and alignment

Supply chain collaboration for seamless hand-off

01 Design

Optical & optomechanical design

Sequential and non-sequential optical design with integrated mechanical packaging, from first-order layout to manufacturable assembly.

Ansys OpticStudio

Code V

Creo

Fusion 360

Quadoa

Broadband VIS High-NA Immersion Microscope Objective
Broadband VIS High-NA Immersion Microscope Objective
Alignment turned lens assembly
Alignment turned lens assembly
Freeform mirror with flexure adjustment
Freeform mirror with flexure adjustment

How to work with us

Interested in our optical engineering support? Here is how to get started:

01

Book a call

Join us for a complimentary consultation to evaluate your project and our fit.

02

Get a proposal

We collaborate to devise a development plan for your optical engineering project.

03

Start developing

If we are a match, we will begin the development of your tailored optical design solution.

Questions

Straight answers about how we work, what we need, and what you get.

How do we start?

You bring the problem. We start with a scoping call to understand the requirements. Then we propose a clear path forward with no hidden steps.

What do you need?

A target specification and the physical constraints. We can work from a sketch on a napkin or a formal document. The clearer the problem, the faster the solution.

Who owns the IP?

You do. All designs, models, and documentation produced for your project belong to you. We transfer everything cleanly when the engagement ends.

Start with a free scoping call

In this 30–45-minute call, we take a closer look at your project to figure out if and how we can support you.

The scoping call is 100% free

Optical laboratory setup illuminated by colored light